KST – KROMSCHRÖDER SYSTEM TECHNOLOGY
Process Control Systems
Multiple burner system, pilot and main burners, modulating-controlled (zone), UV control
| No. | Component description | Standards and Docuthek |
|---|---|---|
| 100 | Power supply unit | |
| 210 | Combustion air fan | |
| 300 | Safety limits | |
| 311 | Air min. air pressure monitor, e.g. DG | |
| 321 | Gas min. low-pressure cut-off, e.g. pressure switch for gas DG | |
| 322 | Gas max. high gas pressure protection, e.g. pressure switch for gas DG | |
| 331 | Emergency stop/Emergency off/Gas off, e.g. Emergency Stop button NTA | |
| 332 | Overtemperature ϑ max | |
| 341 | Pre-purge | |
| 350 | Valve proving system, e.g. tightness control TC 1-3 |
|
| 350 | Valve proving system, e.g. tightness control TC 410 |
|
| 410 | Valve control | |
| 450 | Burner control unit BCU 480
The burner control unit is mounted to the burner on site and ensures simple commissioning of the burner system. |
|
| 450 | Automatic burner control unit PFU 780
Automatic burner control units for monitoring and control of gas burners. |
|
| 510 | Temperature control |
hecks the automatic shut-off valves. Once pre-purge (341) has been completed and the OK signal has been issued by the tightness control (350), the safety interlocks (shown in yellow) are set and the pilot burners are started. Once the pilot burner flame signal has been received by the associated automatic burner control unit (450), the main burner is started in the ignition position. The burners are set to the ignition position zone by zone by the valve control system (410). Once the presence of the flame has been signalled to the associated automatic burner control unit (450), the burner starts.
Once all burners are operating, the temperature controller (510) takes over the temperature control of the zone.
Note
A system fault lock-out occurs if
- at least one of the safety limits does not lie within the system operating range
- or the tightness control (350) has detected a leak on the main gas valves or burner valves
- or the automatic burner control unit (450) has detected a burner fault.
The system fault lock-out may only be reset manually.
The safety limits listed refer to a typical item of thermoprocessing equipment. The required safety limits may differ, depending on the system type.
If the automatic shut-off valves of each burner are controlling capacities of over 1200 kW, a tightness control (350) must be fitted in accordance with EN 746-2:2010.
In the diagram, a BCU 480 is shown for the automatic burner control unit (450). If another control unit is used, some signals must be provided by an additional control logic.
The LDS (limit during startup) input of the automatic burner control unit (450) must be implemented by an additional control logic.
